SUPERTRACK Sustained Performance of Railway Tracks  

  Funded by the European Commission's 5th Framework Program Competitive and Sustained Growth 2002 - 2005


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Norwegian Geotechnical Institute

Centro de Estudios y Experimentacion de Obras Publicas (CEDEX), Spain

Societč Nationale des Chemins de Fer (SNCF), France

Géodynamique et Structure (GDS), France

Red Nacional de los Ferrocarriles Espańoles (RENFE), Spain

Ecole Centrale de Paris (ECP), France

Linköping University (LU), Spain

Swedish National Rail Administration (Banverket), Sweden
 
  Work packages

 Network Data Collection

 Lab Testing  Physical Modelling  Numerical Modelling  Field Measurement

  Track Retrofitting


The objectives of this Work Package are twofold:

1) Measurement of track response (static and dynamic) in order to validate the numerical models developed in the project.

2) Measurements of track response for two retrofitted sites in order to assess the effectiveness of the grouting methods proposed in this project. This WP is contributed by all partners and is led by GDS.

The four sites selected for measurements/monitoring during the project are:

  • French site Beugnâtre, on Paris-Lille high-speed line with train speed of 300 km/h
  • French site Zufftgen on Metz-Lexembourg conventional line with train speed of 140 km/h
  • Spanish site Guadalajara on the new high-speed line Madrid-Zaragoza
  • Spanish site Amposta at the transition zone in the viaduct over Ebro River on Barcelona-Valencia conventional line

 The geotechnical characterisation of all four sites was completed during the first two years, the sites are instrumented, and track response measurements are carried out at these sites.

Operations in Zoufftgen

A completed renewal of rail, sleeper, ballast and sub-ballast is performed in November 2003 using the “Puscal IV” maintenance train.


Figure 1: Location of pressure cells under ballast and along reference sleeper at Zoufftgen

During this maintenance operation, measurement devices were placed inside the track structure, including pressure sensors under the ballast layer, strain gauges on the rail and accelerometers inside the sub-ballast layer and the natural ground, for further measurements (Figs 1 and 2).

 

 

 

Figure 2: Placing of pressure cells on top of sub-ballast layer at Zoufftgen

A few weeks after the instrumentation and track works, dynamical measurements are performed under running trains at various speeds. Instrumentation device are completed with 3D accelerometers on the sleeper and on the ground surface, strain gauges on the rail, rail pad deformation measurements and rail vertical deflection measurements. From June 29th to July 2nd 2004 a second dynamical measurement campaign takes place. Measurements are still in progress.

Surface wave analysis technique (SASW) is employed to measure the shear wave velocity profile of the top 20 meters of the natural soil (Fig. 3) and a 15m deep core sampling of the natural soil is made for lithological identification and laboratory testing

 

 


Figure 3:  Shear wave velocity profile at Zoufftgen

Operations in Beugnâtre

The natural loamy soil of Picardy exhibits weak water sensitive pockets, from natural or human origins (trenches of WW1) the collapse of which may damage the track structure. In order to avoid such catastrophic events, it was decided to perform preventive cement grouting inside these zones anywhere loam collapse could potentially affect the track integrity. Beugnâtre, at PK 149 from Paris, is one of these grouted spots and is selected for pre- and post-grouting track behaviour comparisons. A grouted track section and a reference track section, out of the grouted area, are instrumented for dynamical measurements.

The measurements include track behaviour under high speed trains (sleeper accelerations, accelerations around and inside the track, wheel loads, and track deflection) but also under impact hammer and falling weight tests (Fig. 4).

 

 

Figure 4: Falling weight measurement at Beugnâtre

Grouting operation takes place in April 2004, on a 20m long section around the measurement sleeper. Injection boreholes are drilled along the axis of track #1 and on the outer side of track #1. Grouting is successful as it generates very limited uplift of the track and only localised ballast pollution.

In June 2004, the post-grouting tests are performed in order to characterize the dynamic enhancement provided by the subgrade retrofitting. The tests include measurement of the dynamic behaviour of the track under trains, impact hammer and falling weight.

Long term permanent track settlements are measured by topographic methods from June 2003. A moderate settlement (average 0.7 mm) occurs from June 2003 to January 2004 (Fig. 5).

 

 

Figure 5: Track settlement at Beugnâtre from June 2003 to January 2004

Operations at Guadalajara

Initially a 120 ton locomotive is used at this site (Fig. 6). The instrumentation consists of geophones, accelerometers, LVDTs and laser beam system (Fig. 7). Absolute and relative displacements of the rail and sleepers for locomotive speeds ranging from 0 to 100 Km/h are determined at three different subsections of this site . The measurements are used to check the vertical track stiffness at the test site. In addition, the vertical track deflections produced by daily train traffic are monitored. For trains passing through the Guadalajara site at a speed of 200 Km/h absolute and relative displacements of the different track structure components are obtained and the contribution of each component to the absolute displacement of the rail is determined.


Figure 6: Location of locomotive for static measurements (wheel load 10 tons)


Figure 7: Laser beam system used to measure absolute displacements of the trail