SUPERTRACK Sustained Performance of Railway Tracks  

  Funded by the European Commission's 5th Framework Program Competitive and Sustained Growth 2002 - 2005


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Norwegian Geotechnical Institute

Centro de Estudios y Experimentacion de Obras Publicas (CEDEX), Spain

Societè Nationale des Chemins de Fer (SNCF), France

Géodynamique et Structure (GDS), France

Red Nacional de los Ferrocarriles Españoles (RENFE), Spain

Ecole Centrale de Paris (ECP), France

Linköping University (LU), Spain

Swedish National Rail Administration (Banverket), Sweden
 
  Work packages

 Network Data Collection

 Lab Testing  Physical Modelling  Numerical Modelling  Field Measurement

  Track Retrofitting


The objective of Work Package 3 is to extend, adapt, and couple two existing computer codes with complementary features for numerical modelling of the instrumented sites. The main contributors to this package are ECP and LU who performed short-term and long-term non-linear analysis of the track-system including train-track interaction. This WP is led by ECP.

At LU two track models are developed (Fig. 1):

  • small model with only one track

  • full double-track model.

In the smaller model it is assumed that the track is symmetric along the centreline of the track. The second model, however, is a larger model of a double-track line. Both a French double-track line and a Spanish double-track line are modelled.The track models can be used to simulate both the short-term behaviour of the dynamic train/track system when a wheel or a train runs on the track, and the long-term behaviour of the track due to many wheel passages. The models are built up using the pre-processor TrueGrid, and the commercial finite element program LS-DYNA is used to solve the dynamic train/track interaction problem
(Figure 1).

Figure 1: Train/Track model with ballast bed of elastic-plastic material

View animation of vibration simulation

Animation (4 mb) (right-click, "Save target as..")

The finite element model of the Spanish double-track line is verified by use of the measured results from the test site. The track deflection was measured when a six-axle locomotive is loading the track. Typical results are presented in Figure 2. The passage of the six axles can clearly be seen in the figure. The calculations produce displacements of the same size as the measured displacements. The observed difference is believed to be partly due to the fact that the track was newly built and the track structure (rails and sleepers) had not yet settled firmly onto the ballast.




Figure 2: Comparison between measured and calculated track deflection of Spanish track

The research at LU also includes modelling of the track settlement. In the finite element model of the track an elastic-plastic material model is used for the ballast layer along the central segment of the track (Fig. 1). In the calculated results presented in Fig. 3 the yield limit of the ballast material in this segment is selected so that the stress beneath the sleepers exceeded the yield limit of the ballast material when the wheel passes. The computations show that the contact force between the ballast and the first sleeper in the segment with low yield strength is zero after the first wheel passage. The adjacent sleeper gets a lower (static) sleeper/ballast contact force after the first wheel passage, and the contact disappears after the second passage. The following sleepers lose contact during these cycles, but the permanent deformation (settlement) increases during the loading, see Fig. 3. The settlement rate after each wheel passage is, however, decreasing.

 


Figure 3: Displacement of a representative sleeper due to three wheel passages. The settlement increases for each load cycle, but settlement rate decreases.

As an application study, the influence of an unsupported (or “hanging”) sleeper on the train/track dynamics is performed at LU. In practice, not all sleepers are well supported by the ballast bed. In this study, one sleeper (or several sleepers) is assumed not to be in contact with the ballast. A gap of 0.5mm or 1mm is introduced between the sleeper and the ballast, and the increase of dynamic forces due to this gap is investigated. The hanging sleeper and the two adjacent sleepers are made flexible, while the other sleepers of the track model are rigid. The wheel/rail contact force calculated using track model with one hanging sleeper (No 15 in Fig. 1) is shown in Fig. 4. It is seen that the contact force goes down when the wheel passes sleeper 15. Moreover, there is a large impact when the wheel reaches sleeper 16 (where the wheel moving downwards should be turned to move upwards). The increase loading of the ballast bed at sleeper 16 due to the hanging sleeper 15 will of course induce permanent track deformations at sleeper 16 (and later on also at other sleepers).

Figure 4: Wheel/rail contact force: Hanging sleeper No. 15 is passed at time 0.085s and a large dynamic impact is seen when the sleeper reaches sleeper No. 16.

The research work at ECP covers the following topics:

  • implementation and validation of the 3-D linear (short-term) dynamic response of track-ground,
  • Calibration of the constitutive model for granular material against lab data and development of a numerical model for non-linear (long-term) dynamic analysis of track

The 3-D linear dynamic model is based on a geometrical periodic formulation and takes into account the dynamic soil-structure interaction. By this formulation, one can reduce the analysis for the overall system to a problem posed on a generic cell (Fig. 5).



Figure 5: Periodic model bt ECP

The simulations are made using the computer code MISS3D, developed at ECP. This software is based on a sub-structuring method whereby the three-dimensional domain (the generic cell) is decomposed into two sub-domains, namely the track-structure and the soil. The boundary element method (BEM) with special Green's functions is used for the soil while the track-structure is modelled by using the finite element method (FEM) and its dynamical behaviour is characterized by periodic modes.

Figure 6 shows snap shots of an animation of the simulated response of the Swedish test site at Ledsgård.


Figure 6: Numerical simulation of Swedish test data

Animation (55 mb) (right-click, "Save target as..")

The non-linear analyses are based on the ECP’s elasto-plastic multi-mechanism model, the so-called Hujeux model. The model, which is written in terms of effective stress, is calibrated against the NGI’s lab data. The representation of all irreversible phenomena is made by four coupled elementary plastic mechanisms consisting of three plane-strain deviatoric plastic deformation mechanisms in three orthogonal planes and an isotropic one. The model uses a Coulomb type failure criterion and the critical state concept. The evolution of hardening is based on the plastic strain (deviatoric and volumetric strain for the deviatoric mechanisms and volumetric strain for the isotropic one). To take into account the cyclic behaviour, a kinematical hardening based on the state variables at the last load reversal is used.

Figure 7 plots the response obtained by the above model together with the experimental data from the vacuum tri-axial tests performed by NGI. Refined calibration work is still under way at ECP

 

 

 

Figure 7: Comparison between simulated test and NGI's experimental test on ballast

The above model is implemented in ECP’s simulation code GEFDYN.

Figure 8 displays a typical output of the numerical simulations made for the Swedish test site. The figure shows the calculated vertical stress at a given time. Work is underway at ECP to refine the numerical model and verify its performance against long-term track response collected at the Spanish and French sites. 

 

 

 

 

Figure 8: Simulation of non-linear response of track